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Ultra High Pressure Sensor up to 700 MPa

VORTORQ stands as a pioneering pressure sensor technology, renowned for its advanced sputtering thin film technology. A cornerstone of their innovation lies in ultra high pressure sensors capable of withstanding pressures up to an extraordinary 700 MPa (approximately 10,000 psi). These sensors epitomize engineering excellence, employing state-of-the-art techniques to deliver unmatched performance in the most demanding industrial environments.

 

Introduction to Sputtering Thin Film Technology

 

At the heart of VORTORQ’s ultra high pressure sensors is their sputtering thin film technology. This cutting-edge method involves depositing thin layers of material onto a substrate through physical vapor deposition (PVD). The result is a sensor with precise coating thickness and superior adherence, ensuring exceptional accuracy and reliability even under extreme conditions.

 

Engineering Excellence in Pressure Transducers

 

VORTORQ’s pressure transducers integrate sputtering thin film technology to achieve unparalleled sensitivity and accuracy. These sensors are designed to eliminate interference and excel in high-pressure environments up to 700 MPa. Featuring a standard 4-20 mA current output directly mapped to the sensor’s full scale pressure range, they seamlessly integrate into control systems and are compatible with a wide array of display instruments and data acquisition systems.

 

Additionally, VORTORQ’s ultra high pressure sensors offer a normalized 0-10 mA current output, providing flexibility for diverse system configurations and requirements.

 

Robust Design for Harsh Environments

 

The front end of VORTORQ’s pressure transducers incorporates a sensitive film type resistive pressure sensor arranged in a Wheatstone Bridge circuit. This configuration not only enhances sensitivity but also provides robustness against strong vibrations, impacts, and corrosion. Engineered to withstand challenging conditions without compromising performance, these sensors ensure long-term reliability and accuracy in critical applications.

 

Advantages of Sputtered Thin Film Hydraulic Pressure Sensors

 

One of the standout features of VORTORQ’s sensors is their exceptional temperature characteristics and minimal temperature drift. This stability allows for precise measurements across a broad range of operating temperatures, critical for applications where temperature variations could impact measurement accuracy.

 

Moreover, the direct impact of pressure on the corrosion-resistant stainless steel sensitive core eliminates the need for isolation diaphragms or filling liquids. This design not only simplifies sensor construction but also enhances responsiveness and frequency response. By eliminating isolation diaphragms, the risk of leaks is reduced, making these sensors particularly suitable for environments where contamination or environmental safety is a concern.

 

Applications and Industry Impact

 

VORTORQ’s ultra high pressure sensors find applications across various industries where accurate and reliable pressure measurement is essential. These include:

 

Oil and Gas:** Monitoring wellhead pressures, pipeline integrity, and hydraulic systems.

Automotive:** Engine and brake system monitoring.

Aerospace:** Hydraulic and pneumatic systems in aircraft.

Manufacturing:** Process control and equipment monitoring.

 

By providing precise and dependable pressure measurement capabilities up to 700 MPa, VORTORQ’s sensors contribute to improved efficiency, safety, and operational reliability across these sectors. Their ability to operate at ultra high pressures makes them indispensable in specialized applications where conventional sensors may fall short.

 

Conclusion

 

In conclusion, VORTORQ’s sputtering thin film technology represents a significant advancement in pressure sensing technology. By harnessing the power of PVD to create robust, high-performance sensors capable of operating at pressures up to 700 MPa, VORTORQ continues to set new standards for accuracy, reliability, and durability in ultra high pressure environments. These sensors not only meet the rigorous demands of modern industrial applications but also pave the way for future innovations in sensor technology.

 

Through their commitment to excellence and innovation, VORTORQ remains a trusted partner for industries seeking cutting-edge solutions in ultra high pressure sensing technology.

Feature ​ Heavy industry application One-body moulding pressure cavity, no leakage, high reliability Reverse protection Output short circuit protection Non-linear accuracy up to ± of 0.1% Comprehensive accuracy up to ± 1.0% Compact and strong -50°C to + 120°C operating temperature Application ​ Water jet cutting; water knife cutting Test-bed Large hydraulic press Ultra-high booster pump High-pressure pasteurization; pasteurization High-pressure cleaning ​

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